AL-230/20 Aluminum Profile Processing Center

Overview
Video
Specs & Sizing
Gallery

AL-230/20

AL-230 Profile Machining Center is designed to carry out all cutting, milling, drilling, marking, centering and face milling operations on aluminum profiles in a computer-controlled, single machine. The operations performed on more than one cutting machine are collected in a single machine, ensuring production speed and quality standardization, and reducing labour cost.

NEW DESIGN INNOVATIONS:

  • The use of a cycloidal reduction gear in the upper saw has minimised angular and cutting inaccuracies
  • By attaching the front clamp assembly to the tool ring, the distance between it and the tool motor has been reduced to a minimum; this has eliminated the vibration and play that occur during operation
  • The horizontal saw motor has been upgraded to a servo motor, making it possible to adjust the cut, rotation and speed

    • Overview

    • All cutting, notching, milling, drilling and marking operations on the aluminum profiles have been pieced together in a single, computer-controlled machine
    • 7 profile stacking capability (maximum profile length: 7.5 m (295.27 in.))
    • Servo motors allow automatic vertical sawing at all angles between 0° and 360° in 0.1° increments (600 mm (23.62 in.) diameter blade)
    • Servo motors allow automatic horizontal sawing at all angles between 45° and 135° in 0.1° increments (400 mm (15.74 in.) diameter blade)
    • Able to work with high speed and sensitivity due to 15 axes controlled by servo motors
    • 0°-360° rotatable servo controlled gripper
    • Performs opening, drilling and milling operations of angled water drainage channels
    • Carries remaining waste parts to the waste chamber with an automatic conveyor system
    • Performs all operations sensitively with 8 tool set being standard in the rotary milling group
    • 15.6” touch screen
    • High performance industrial PC Windows, working between 0° – 55°C (32° – 131°F) without an additional fan
    • Works with production data coming from different window production software giving minimum waste
    • All error messages can be monitored from the screen
    • Provides service and troubleshooting with remote connection method
    • Operating system ensures maximum safety measures against virus spreading and user errors by cleaning unnecessary processes of the last login automatically at every opening/closing of the machine
    • Remote network connection or data transfer via USB
    • Possibility to perform daily backup operation to internal back up unit automatically
    • Daily, weekly, monthly and annually production control with shift control system
    AVAILABLE OPTIONS
    • Servo controlled 3-axis end milling unit
    • Circular Saw Blades
    • Tool Holders
    • Infeed and Outfeed Material Extensions

    Video Demo & Application

    Specs & Sizing – Cutting Unit

    Vertical cutting saw blade diameter: 600 mm (23.62 in.) Horizontal cutting saw blade diameter: 400 mm (15.74 in.)
    X-axis travel (vertical saw): 425 mm (16.73 in.) Y-axis travel (vertical saw): 950 mm (37.40 in.)
    Z-axis travel (vertical saw): 600 mm (23.62 in.) Y-axis travel (horizontal saw): 880 mm (34.64 in.)
    Z-axis travel (horizontal saw): 300 mm (11.81 in.) Profile processing width: 30-300 mm (1.18-11.81 in.)
    Profile processing height: 30-230 mm (1.18-9.05 in.) Profile cutting length: 300-7,500 mm (11.81-295.27 in.)
    Bar length: 1,200-7,500 mm (47.24-295.27 in.) Bar loading system (pcs.): 7
    Machine length: 18,200 mm (716.53 in.) Machine width: 4,900 mm (192.91 in.)
    Machine height: 2,730 mm (107.48 in.) Machine weight: 8,500 kg (18,740 lbs.)
    Angle range of vertical cutting-off machine: 0° to 360° Angle range of horizontal cutting-off machine: 45° to 135°
    Blade motor power of vertical cutting-off machine: 3 kW (4.02 hp.) Blade motor power of horizontal cutting-off machine: 1.5 kW (2.01 hp.)


    Specs & Sizing – Milling Unit

    X-axis travel: 425 mm (16.73 in.) Y-axis travel: 470 mm (18.50 in.)
    Z-axis travel: 325 mm (12.79 in.) C-axis travel (rotary base rotation): 0° – 315°
    Number of spindle motors: 8 Maximum spindle power in S1: 4.5 kW (6.03 hp.)
    Maximum spindle speed: 18,000 rpm Tool connection: ER 32