AL-230 Aluminum Profile Processing Center

Overview
Video
Specs & Sizing
Gallery

AL-230

AL-230 Profile Machining Center is designed to carry out all cutting, milling, drilling, marking, centering and face milling operations on aluminum profiles in a computer-controlled, single machine. The operations performed on more than one cutting machine are collected in a single machine, ensuring production speed and quality standardization, and reducing labour cost.

Overview

  • All cutting, notching, milling, drilling and marking operations on the aluminum profiles have been pieced together in a single, computer-controlled machine
  • 7 profile stacking capability (maximum profile length: 7.5 m (295.27 in.))
  • Servo motors allow automatic vertical sawing at all angles between 0° and 360° in 0.1° increments (600 mm (23.62 in.) diameter blade)
  • Servo motors allow automatic horizontal sawing at all angles between 45° and 135° in 0.1° increments (400 mm (15.74 in.) diameter blade)
  • Able to work with high speed and sensitivity due to 15 axes controlled by servo motors
  • 0°-360° rotatable servo controlled gripper
  • Performs opening, drilling and milling operations of angled water drainage channels
  • Carries remaining waste parts to the waste chamber with an automatic conveyor system
  • Performs all operations sensitively with 8 tool set being standard in the rotary milling group
  • 15.6” touch screen
  • High performance industrial PC Windows, working between 0° – 55°C (32° – 131°F) without an additional fan
  • Works with production data coming from different window production software giving minimum waste
  • All error messages can be monitored from the screen
  • Provides service and troubleshooting with remote connection method
  • Operating system ensures maximum safety measures against virus spreading and user errors by cleaning unnecessary processes of the last login automatically at every opening/closing of the machine
  • Remote network connection or data transfer via USB
  • Possibility to perform daily backup operation to internal back up unit automatically
  • Daily, weekly, monthly and annually production control with shift control system
AVAILABLE OPTIONS
  • Servo controlled 3-axis end milling unit
  • Circular Saw Blades
  • Tool Holders
  • Infeed and Outfeed Material Extensions

Video Demo & Application

Specs & Sizing – Cutting Unit

Vertical cutting saw blade diameter: 600 mm (23.62 in.) Horizontal cutting saw blade diameter: 400 mm (15.74 in.)
X-axis travel (vertical saw): 425 mm (16.73 in.) Y-axis travel (vertical saw): 950 mm (37.40 in.)
Z-axis travel (vertical saw): 600 mm (23.62 in.) Y-axis travel (horizontal saw): 880 mm (34.64 in.)
Z-axis travel (horizontal saw): 300 mm (11.81 in.) Profile processing width: 30-300 mm (1.18-11.81 in.)
Profile processing height: 30-230 mm (1.18-9.05 in.) Profile cutting length: 300-7,500 mm (11.81-295.27 in.)
Bar length: 1,200-7,500 mm (47.24-295.27 in.) Bar loading system (pcs.): 7
Machine length: 18,200 mm (716.53 in.) Machine width: 4,900 mm (192.91 in.)
Machine height: 2,730 mm (107.48 in.) Machine weight: 8,500 kg (18,740 lbs.)
Angle range of vertical cutting-off machine: 0° to 360° Angle range of horizontal cutting-off machine: 45° to 135°
Blade motor power of vertical cutting-off machine: 3 kW (4.02 hp.) Blade motor power of horizontal cutting-off machine: 1.5 kW (2.01 hp.)


Specs & Sizing – Milling Unit

X-axis travel: 425 mm (16.73 in.) Y-axis travel: 470 mm (18.50 in.)
Z-axis travel: 325 mm (12.79 in.) C-axis travel (rotary base rotation): 0° – 315°
Number of spindle motors: 8 Maximum spindle power in S1: 4.5 kW (6.03 hp.)
Maximum spindle speed: 18,000 rpm Tool connection: ER 32