Single Line 1: Four Head Welding Machine & CNC Corner Cleaning Machine
Single Line 1
Single Line 1 is created with the integration of KD 658/20 Four Corner Welding Machine, CK 187 Cooling Station, CK 180 Quick Turning Robot and CN 770/20 CNC Corner Cleaning Machine. From welding to cleaning, every stage of the profile processing is controlled by the computer. The CN 770/20 Corner Cleaning Machine can start the cleaning process of the frame while the KD 658/20 Four Corner Welding machine starts the welding of a new frame. The servo rotation robot ensures that the frames are rotated fast and are stable for corner positioning (small frames 1 sec., large frames 1.5 – sec.) Profile information is automatically transferred from the welding machine.
- Efficient combination of KD-658/20 Four Head Welding Machine, CK-187 Buffer Station, CK 180 Faster Turning Robot and CN 770/20 CNC corner cleaning machine in one production unit.
- Welded frame or sash is automatically transferred to the corner cleaning machine with all the data about the profile.
- All phases of the operation from loading of the profiles to the welding and corner cleaning process up to the unloading of the frames or sashes are controlled by computer.
- CN-770/20 Corner Cleaning Machine can start cleaning the corners while the Four Head Welding Machine starts the welding process.
- Servo controlled CK-180 Faster Turning Robot turns the frame or sash at an appropriate speed related with the size and provides four corners to be cleaned.
- Corner cleaning machine automatically adjusts rotation speed with the receiving data from welding machine about geometric shapes, measurements and calculation of reinforcement steel weight.
- High mechanical stability, Servo Controlled CK-180 Faster Turning Robot enables fast and stable frame turning with high accuracy; Small frames: 1 second, large frames: 1,5 – 4 second, the positioning can done by turning the corner.
- Profile identification information is automatically transferred from the welding machine.
- Durable and precision movement of axis due to hardened rack and zero backlash gearboxes used in the gear system.
- Online connection to the entire system, remote detection of malfunctions and maintenance is available.
- The rails are specially coated to prevent corrosion.
- Central lubrication system eases maintenance.
CK-187 Buffer Cooling Station
- Cooling station transfers the welded frames or sashes from four head welding machine to turning station for corner cleaning
- Waiting time for cooling is controlled by the computer of the welding machine
CK-180 Faster Turning Robot
- CN-770/20 and CN-772 CNC Corner Cleaning Machine are integrated to work together
- Automatically transfers the frame or sash and positions the corner to be processed one by one into the corner cleaning machine
- Transports the processed frame or sash to the off loading area
- Barcode reader
- Gasket pressing system
- Automatic 0,2 mm and 1,2 mm welding seam restriction setting