Single Line 3: Four Head Welding Machine & CNC Corner Cleaning Machine

Overview
Specs & Sizing
Gallery

Single Line 3

Single Line 3 is created with the integration of KD-658/20 Four Corner Welding Machine, CK-188 Cooling Station, CK 176 Turning Station and CN-776 CNC Corner Cleaning Machine. Computer controlled triple handle drilling and espagnolette canal milling is processed while the frame or sash is cooling at the buffer station. The CN-776 Corner Cleaning Machine can start cleaning the corners while the Four Head Welding Machine starts the welding process. With the CK-176 turning station, the welded frames are rotated at an appropriate speed and size and cleaned in four corners.

Overview

  • An efficient combination of KD-658/20 Four Head Welding Machine, CK-188 Buffer Station, CK-176 Automatic Turning Station and CN-776 CNC corner cleaning machine in one production unit.
  • Welded frame or sash is automatically transferred to the corner cleaning machine with all the data about the profile.
  • All phases of the operation from loading of the profiles to the welding and corner cleaning process up to the unloading of the frames or sashes are controlled by computer.
  • CN-776 Corner Cleaning Machine can start cleaning the corners while the Four Head Welding Machine starts the welding process
  • Computer controlled triple handle drilling and espagnolette canal milling is processed while the frame or sash is cooling at the buffer station
  • CK-176 Automatic Turning Station turns the frame or sash at an appropriate speed relative to the size and provides four corners to be cleaned.
  • Profile identification information is automatically transferred from the welding machine.
  • Durable and precision movement of axis due to hardened rack and zero backlash gearboxes used in the gear system.
  •  Remote detection of malfunctions and maintenance is available via online connectivity to the system
  • The rails are specially coated to prevent corrosion
  • Central lubrication system eases maintenance
CK-188 Buffer Cooling Station
  • Cooling station which transfers the welded frames or sashes from four head welding machine to turning station for corner cleaning
  • Waiting time for cooling is controlled by the computer of the welding machine
  • Computer controlled triple handle drilling and espagnolette canal milling
CK-176 Turning Station
  • Works integrated with CN-776 CNC Corner Cleaning Machine
  • Automatically transfers the frame or sash and positions the corner to be processed one by one into the corner cleaning machine
  • Two under table transporters and robot clamping system enables faster operation
  • Transports the processed frame or sash to the off loading area
Available Options
  • Barcode reader
  • Gasket pressing system
  • Automatic 0,2 mm and 1,2 mm welding seam restriction setting

Specs & Sizing

  KD-658/20 CN-776
Power supply 415V, 3ph, 50-60Hz 415V, 3ph, 50-60Hz
Power output 11.75 kw, 30.9A 17 kW
Max profile height 180 mm 200 mm
Min profile height 30 mm 30 mm
Max profile width 120 mm 130 mm
Air pressure 6-8 bar 6-8 bar
Machine height 1,600 mm 2,200 mm
Machine length 4,600 mm 1,850 mm
Machine width 4,300 mm 1,250 mm
Machine Weight 1,665 kg 990 kg