Focusing on collaboration with industry partners and smart manufacturing, this month was all about working smarter, not harder. We explored how automated machinery and proactive strategies are reshaping the production floor, helping manufacturers stay ahead of the curve and meet today’s industry demands.

Eliminate Inefficiencies Before They Crawl in with Haffner Machinery and Phifer Incorporated

Haffner and Phifer have teamed up to deliver a smarter, faster, and more ergonomic solution to screen manufacturing: Phifer’s mesh paired with Haffner’s SAC-850 Automated Bug Screen Mesh and Spline Insertion Machine, the final step in the AUTOSCREEN™ process.

The results? Flawless. Screens were produced in seconds—even with the toughest mesh on the market.

Why It Matters:
As seasoned workers retire and younger generations shift away from rural manufacturing hubs, companies need solutions that maintain throughput and quality without compromise. From energy savings to reduced rework and training needs, automation is the key to future-proofing your operations.

Learn more about it by reading the case study in collaboration with Phifer: Phifer Screen Mesh and AUTOSCREEN™: Working Together to Boost Fenestration Manufacturers’ Profitability.

Fall Is Around the Corner: Screen Smarter This Season with AUTOSCREEN™

As the seasons shift and windows open to welcome fresh air, pests often find their way in. But just like bugs don’t belong in your home, they don’t belong in your production process either.

That’s where AUTOSCREEN™ comes in: a fully automated, end-to-end solution for screen manufacturing that delivers precision, speed, and consistency at every step.

The 3 Steps of the AUTOSCREEN™ Process:

TA 144/50 Automatic Aluminum Wedge Cutting Saw

Automatically measures and cuts screen frame profiles to exact specifications using proprietary optimization software and a generic CSV-mapped format.

SAC-100 Automated Screen Frame Assembly Machine

Assembles all four screen frame components simultaneously with speed and accuracy, ensuring a perfect fit every time.

SAC-850/855 Automated Screen Assembly System

Inserts screen mesh and splines automatically, delivering a tight, consistent finish so your customers enjoy the breeze without the buzz.

The AUTOSCREEN Advantage can produce up to 1,000 screens per shift using just three machines. That means:

• Fewer operators
• Faster turnaround
• A clear path to ROI in record time

---

Want to dive deeper into the ROI with automation? Check out our latest article:

---

Product Features

DMC-054

Ready to upgrade your production floor with a solution that delivers speed, precision, and efficiency? The DMC-054 PVC Profile Machining Center is built to streamline operations and boost output, replacing two machines with one powerful, automated system.

Engineered for simultaneous double profiling, double tooling, and dual sawblades, the DMC-054 helps you cut downtime and double your productivity.

 Key Features of the DMC-054:

• Dual-profile loading: Process more profiles in less time.
• Automated precision drilling and routing: Consistent, accurate cuts every time.
• Reduced operator intervention: Let automation handle the heavy lifting.
• High-speed performance: Keep your line moving without compromise.

---

Curious to learn more about the DMC-054? See it in action online today!

---

AL-220/80

Why juggle five separate operations when one machine can do it all?

The AL-220/80 Profile Processing Machine is your all-in-one solution for cutting, milling, drilling, and marking, streamlining your workflow and minimizing non-value-add labor expenses.

Key Features of the AL-220/80 Profile Processing Machine

• All-in-one functionality: Performs cutting, milling, drilling, and marking operations, eliminating the need for multiple machines.
• CNC, 9-axis servo precision: Delivers fast, repetitive, and highly accurate profile processing for consistent results.
• Labor optimization: Reduces non-value-add labor expenses by consolidating five operations into one streamlined system.
• Automatic angle cutting: Cut at any angle between 45° and 135° in 0.1° increments; no manual adjustments needed.

Join Us at GlassBuild America 2025!

November 4–6 | Orlando, FL | Booth #21097

Ready to see what’s next in fenestration automation? Join Haffner at GlassBuild America for a hands-on look at the innovations transforming production lines across the industry.

At Booth #21097, you’ll get:

• A guided walkthrough of our latest machinery, including the full AUTOSCREEN™ lineup
• Insights into how automation can reduce labor strain and boost throughput
• One-on-one time with our experts to explore solutions tailored to your goals

Use code ORL25 for complimentary entry passes.

Let’s talk about how we can help you build smarter, faster, and more efficiently.

This month, we explored how smart machinery and proactive strategies are reshaping the production floor, from precision cutting to preventive maintenance. If you’re looking to streamline your screen assembly line or future-proof your operations, Haffner’s latest innovations deliver speed, consistency, and control just for that.

Solving the Production Puzzle with AUTOSCREEN™

Every production floor presents its own unique challenges. Haffner Machinery’s AUTOSCREEN solutions are designed to help manufacturers solve those challenges with precision and efficiency.

Key Components of the System:

• TA-144/50 Aluminum Wedge Cutting Saw
  High-precision, high-volume cutting of aluminum profiles with a 600mm saw blade and 90° angle. Offers a wide cutting range to start your process strong.
• SAC-100 Automated Screen Frame Assembly Machine
  Ensures perfectly welded frames with barcode input, a corner key cartridge system, and a conveyorized design to move frames seamlessly to the next station.
• SAC-850 Mesh and Spline Insertion Machine
  Processes a 48″ x 60″ screen frame in just 50 seconds. One operator can produce up to 480 screens in an 8-hour shift, bringing the entire system together.

Together, these machines form a complete solution that helps manufacturers tackle daily production challenges with confidence and control.

Reactive vs. Proactive: Why Preventive Maintenance Pays Off

A breakdown doesn’t knock. It crashes loudly, messily, and expensively. And when it does, it halts production, delays orders, and chips away at your reputation.

Every hour invested in Preventive Maintenance saves you days of downtime—and money.

A single worn-out component can bring your entire line to a standstill or even cause irreversible damage. That’s why Haffner Preventive Maintenance Services is a competitive strategy.

What You Gain with Haffner Preventive Maintenance:

• Early detection of hidden issues through structured inspections
• High uptime via system diagnostics, cycle checks, and precision tuning
• Extended machine lifespan with proper alignment and wear inspections
• Critical part replacement based on machine hours—not post-failure
• Improved safety with E-stop, guard, and interlock reviews
• Actionable insights from detailed reports and expert advice

Reactive maintenance might feel cheaper in the moment, but it’s a high-stakes gamble. Preventive maintenance helps you win the battle before it begins.

---

Ready to Transform Your Production Line?

Whether you’re solving the daily puzzle of screen assembly, leveling up with precision machining, or protecting your uptime with preventive maintenance, Haffner Machinery is here to help you move faster, smarter, and more confidently.

Let’s connect and build your next move.
Call 1.888.423.3671 or connect with us today.

---

Product Features

TA-144/50: Start Strong with Precision Cutting

Every productive day starts with a great cup of coffee: warm, reliable, and energizing. Now imagine your production line starting the same way.

Meet the TA-144/50 Automatic Aluminum Wedge Cutting Saw, the first step in Haffner’s powerful AUTOSCREEN trio. It’s the machine that brings that “first-cup” energy to your fabrication floor.

Why It Sets the Tone:

• Precision-ground carbide blades deliver clean, accurate wedge cuts—no warm-up needed.
• Fully automatic operation means your team can hit the ground running with minimal setup.
• Adjustable cutting angles offer flexibility without slowing you down.
• High-volume capacity keeps your workflow energized from open to close.

As the foundation of the AUTOSCREEN system, the TA-144/50 ensures your screen frame production starts with speed, consistency, and control.

DMC-052: Precision That Plays to Win

If your production floor feels like a game of Tetris: stacking parts, scrambling to deliver, and hoping everything lines up before time runs out. Haffner Machinery has your cheat code.

Introducing the DMC-052 PVC Profile Machining Center code:

One machine + One operator + One shift = 80 Patio Door Sets

Key Features:

• Handles all operations: cutting, milling, drilling, dimpling
• Processes with precision and repeatability
• Eliminates bottlenecks and micro-delays
• Maximizes labor efficiency and ROI

No more shuffling parts or rotating components to “make them fit.” The DMC-052 brings control and clarity to your workflow, helping you level up your output without the stress.

SAC-850: Precision Engineered for Screen Automation

The latest upgrade to the AUTOSCREEN trio, the SAC-850, is more than a machine. It’s a precision instrument designed to automate mesh and spline insertion with near-clinical accuracy. Think of it as your assistant for screen production: fast, flawless, and tireless.

Why It’s Revolutionary:

• Automates mesh and spline insertion with unmatched precision
• Eliminates manual bottlenecks, freeing your team for higher-value tasks
• Accelerates production without compromising quality

This isn’t just automation; it’s engineering with intent.

In today’s competitive landscape, efficiency isn’t optional; it’s essential. The SAC-850 gives you the edge by combining speed, accuracy, and reliability in one sleek system. It’s not just a tool — it’s your new production partner.

Meet Us at GlassBuild America 2025 – Booth #21097

We’re excited to invite you to join us at GlassBuild America, happening November 4–6 in Orlando, FL.

Stop by Booth #21097 for a personalized tour of the latest innovations shaping the fenestration industry. From automation breakthroughs to precision engineering, we’ll show you how Haffner Machinery is helping manufacturers level up their production lines.

Use code ORL25 for complimentary entry passes.

Let’s connect, explore what’s new, and talk about how we can support your goals.