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Haffner Machinery Appoints Phil Shrider as Director of Application Engineering

Haffner Machinery is proud to announce the appointment of Phil Shrider as its new Director of Application Engineering. Shrider brings a decade of expertise in the Window and Door industry, with a proven track record in engineering leadership, operations, and large-scale project management. Throughout his career, Shrider has held key roles as Safety, Quality, Engineering, […]

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Predictive Maintenance: Driving Reliability and Growth in Smart Manufacturing

Imagine a world where your machines tell you when they need attention—before anything goes wrong.  That’s what predictive maintenance promises. This forward-looking approach uses data analysis, sensors, and machine learning to anticipate equipment failures before they occur. Unlike traditional reactive maintenance, predictive maintenance continuously monitors machinery conditions. By analyzing operational data, this method can identify […]

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Inside Fenestration: September Highlights from Haffner Machinery

As labor shortages and rising demand reshape the fenestration industry, Haffner Machinery continues to lead with automation, precision, and adaptability. This month’s highlights include the SAC-850/855 and MAC-340 systems boosting production, a preview of our GlassBuild America 2025 lineup at Booth #21097, and insights from engineer Luis on how Haffner machines are built to adapt, […]

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From Factory Floor to Trade Show Spotlight: Haffner Machinery at GlassBuild America 2025

As the glass and fenestration industry prepares for GlassBuild America 2025, one name is generating serious momentum: Haffner Machinery. Known for pushing the boundaries of window and door fabrication, Haffner is bringing a lineup of high-performance systems that promise to reshape how manufacturers think about speed, precision, and automation. No matter if you’re working with […]

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Inside Fenestration: August Highlights from Haffner Machinery

Focusing on collaboration with industry partners and smart manufacturing, this month was all about working smarter, not harder. We explored how automated machinery and proactive strategies are reshaping the production floor, helping manufacturers stay ahead of the curve and meet today’s industry demands. Eliminate Inefficiencies Before They Crawl in with Haffner Machinery and Phifer Incorporated […]

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DMC-054 FAQ: Double the Load, Double the Precision

If you’re in the PVC window and door manufacturing industry, your brand and profitability are built on precision, speed, and efficiency. That’s where the DMC-054 PVC Profile Machining Center for Frames from Haffner Machinery comes in. This cutting-edge system is designed to perform all cutting, milling, drilling, and operations on two profiles simultaneously, with just […]

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Inside Fenestration: July Highlights from Haffner Machinery

This month, we explored how smart machinery and proactive strategies are reshaping the production floor, from precision cutting to preventive maintenance. If you’re looking to streamline your screen assembly line or future-proof your operations, Haffner’s latest innovations deliver speed, consistency, and control just for that. Solving the Production Puzzle with AUTOSCREEN™ Every production floor presents […]

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Installation For Full Line Automation

Haffner Machinery has upgraded a fenestration plant to move from manual operations to fully automated processes.  Screen frames are now pressed together automatically at a throughput rate of 90 screens per hour with the innovative SAC-100 Automatic Screen Frame Assembly Machine.  Window frames are automatically screwed together at a throughput rate averaging 1 minute per […]

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Haffner Machinery Financing Through Partners Capital Group

Date Published: 11/28/2021 Are you looking to boost productivity but are hesitant to invest significant capital during these uncertain times? Are you seeking to bolster your production pipeline but want to sustain healthy cash flow right now? During these challenging times, it’s important to strategically allocate your capital. We understand the relevance of having cash […]

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A Sharper Way to Work – the TT-Series Saws

Date Published: 12/4/2021 How Big are Your Profiles? How Many Pieces Do You Need to Cut Per Hour? Call or send us your profile specification, our experienced Engineer, Stephen Kucer, will provide the machine recommendation for you. Read the technical specification TT-405, TT-425, TT-450 Discuss all your fenestration machinery needs, fabrication cost and capacity issues […]

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Haffner Machinery Appoints Phil Shrider as Director of Application Engineering

Haffner Machinery is proud to announce the appointment of Phil Shrider as its new Director of Application Engineering. Shrider brings a decade of expertise in the Window and Door industry, with a proven track record in engineering leadership, operations, and large-scale project management.

Throughout his career, Shrider has held key roles as Safety, Quality, Engineering, and Plant Manager for multiple leading window companies. His experience spans managing existing facilities and successfully building two “green field” factories from the ground up.

“Phil’s deep industry knowledge and hands-on experience make him an incredible asset to our team,” said President of Haffner Machinery North America, Stephen Kucer. “He has walked in our customers’ shoes, and his practical engineering expertise will help our customers achieve greater efficiency. We’re thrilled to have him on the Haffner team!”

Shrider’s expertise includes:

  • Project management and facility layouts
  • Process mapping and production planning
  • Capital business case planning and development
  • Preventive maintenance strategies and root cause analysis
Read the Full Press Release Today

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Predictive Maintenance: Driving Reliability and Growth in Smart Manufacturing

Imagine a world where your machines tell you when they need attention—before anything goes wrong.  That’s what predictive maintenance promises.

This forward-looking approach uses data analysis, sensors, and machine learning to anticipate equipment failures before they occur. Unlike traditional reactive maintenance, predictive maintenance continuously monitors machinery conditions. By analyzing operational data, this method can identify early warning signs of wear or malfunction, allowing maintenance teams to intervene at the optimal time.

At Haffner Machinery, predictive maintenance is a proactive strategy that keeps production lines running smoothly with our remote monitoring tools. Our service team manages troubleshooting, coordinates specialists, and ensures every customer receives tailored assistance for their specific machine.

The Competitive Edge: Why Predictive Maintenance Matters

The benefits of predictive maintenance are significant for manufacturers and industrial operators. By addressing issues before they lead to costly downtime, companies can:

  • Reduced Downtime: Predictive analytics can reduce unplanned downtime by up to 30% in manufacturing environments.
  • Lower Costs: Companies report up to 25% savings on maintenance costs by switching from reactive to predictive strategies.
  • Extended Equipment Life: Regular monitoring and timely interventions can increase equipment lifespan by 20–40%.
  • Optimized Inventory: Knowing which parts are likely to fail allows for smarter stocking and purchasing.

Market trends show that predictive maintenance is rapidly gaining traction, especially as smart manufacturing becomes more widespread:

  • The predictive maintenance market is projected to reach $14.09 billion USD in 2025, with a compound annual growth rate (CAGR) of 35.2% through 2030.
  • IoT-enabled smart sensors and AI/ML-driven analytics are transforming how manufacturers monitor equipment health.
  • In 2024, cloud platforms represented 67.2% of the predictive maintenance market, and are growing at nearly 38% CAGR.
  • North America and Asia-Pacific have the biggest markets, with Asia-Pacific projected to grow at a 36.1% CAGR through 2030.

Turning Manufacturing Challenges into Opportunities

Many manufacturers still rely on reactive maintenance—waiting until a machine fails before taking action. This approach often leads to unexpected downtime, costly emergency repairs, and lost productivity.

The solution? Pairing predictive maintenance with regular care.

Predictive maintenance leverages real-time data and analytics to anticipate issues before they become critical, while routine checks and cleaning ensure that machines remain in optimal condition.

Over time, customers recognize the value of preventive care, especially as machines become integral to their operations. They see fewer emergencies, more predictable production schedules, and improved overall efficiency.

To support this transition, service teams like Haffner’s provide ongoing advice, resources, and training. They help customers adopt better maintenance habits, offer tailored maintenance schedules, and provide remote monitoring tools to catch potential problems early.

Sample maintenance training material provided by Haffner Machinery during technician onboarding.
Sample maintenance training material provided by Haffner Machinery during technician onboarding.

This partnership not only minimizes unplanned outages but also empowers manufacturers to take control of their production environment, driving long-term reliability and growth.

Remote Monitoring with Haffner Machinery

Digital monitoring has become a cornerstone of predictive maintenance, enabling companies to oversee equipment performance, detect issues early, and optimize operations from virtually anywhere.

Manufacturers can track machine uptime, identify trends, and respond to problems before they escalate. This approach not only reduces the need for on-site troubleshooting but also empowers teams to make data-driven decisions that improve efficiency and reliability.

At Haffner, these advantages are brought to life through our advanced remote monitoring system. Operators and service managers can access live video-on-demand camera feeds, review recorded footage, and use the Haffner Machine Utilization (HMU) app to analyze operator performance and machine efficiency.

By adopting remote monitoring tools, manufacturers gain higher uptime, faster troubleshooting, and a more resilient production environment, which are all key advantages in today’s competitive landscape.

Take your window assembly line wherever you go with Haffner’s remote monitoring system!

Explore Our Services

As manufacturing continues to evolve, predictive maintenance is becoming a necessity for operational excellence and future-ready production. With the combination of advanced technologies, smart manufacturing, and a proactive service culture, companies like Haffner Machinery are not only minimizing downtime but also empowering customers to achieve new levels of reliability and growth.

Embracing these smart strategies ensures that manufacturers stay competitive, agile, and prepared for whatever challenges the future may bring.

Ready to future-proof your production line?

Connect with Haffner Machinery to explore how predictive maintenance and remote monitoring can transform your operations.

Schedule a Consultation

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Inside Fenestration: September Highlights from Haffner Machinery

As labor shortages and rising demand reshape the fenestration industry, Haffner Machinery continues to lead with automation, precision, and adaptability. This month’s highlights include the SAC-850/855 and MAC-340 systems boosting production, a preview of our GlassBuild America 2025 lineup at Booth #21097, and insights from engineer Luis on how Haffner machines are built to adapt, perform, and evolve.

Automation Is the Answer: Tackling the Workforce Crisis in Fenestration

The manufacturing industry is at a pivotal moment. With over 1.9 million jobs projected to go unfilled by 2033, the skilled labor shortage is now a present-day challenge. At Haffner Machinery, we see this reality play out daily in fenestration facilities globally: experienced workers are retiring, younger generations are hesitant to enter the trades, and manufacturers are struggling to meet demand while maintaining productivity.

In our latest article, Bridging the Gap: How Automation Is Solving the Manufacturing Workforce Crisis, we explore how automation is reshaping the industry by:

  • Reducing dependency on manual labor
  • Enhancing product quality and consistency
  • Enabling scalable growth despite workforce constraints

From aging workforces to a lack of structured training programs, the challenges are real—but so are the solutions. Haffner’s technology, including the three-part AUTOSCREEN™ production cell, is designed to meet these challenges head-on.

GlassBuild America 2025 Preview: See What’s Powering the Buzz

From the factory floor to the tradeshow buzz, the verdict is unanimous: Haffner Machinery is redefining window assembly.

As the industry gears up for GlassBuild America 2025, manufacturers across North America are already talking about speed, precision, and labor-saving design. At Booth #21097, you’ll get a firsthand look at the machines making headlines.

Want a sneak peek of what’s to come? View the product lineup today.

“Behind every machine, there’s a story.”: An Interview with Haffner Machinery Engineer Luis

We recently sat down with Luis, one of our engineers, to explore what really happens behind the scenes when these powerful machines come to life. His insights reveal not just technical expertise, but a deep commitment to solving real-world manufacturing challenges.

Luis offered a glimpse into the adaptability behind Haffner’s machines, from customizing builds for hurricane-prone regions to streamlining internal mechanics pre- and post-installation.

The engineering team is constantly pushing boundaries and redefining what’s possible in fenestration manufacturing. They are slashing installation timelines from six months to just two, increasing daily frame output from 200 to 350, and more.

“Very rarely do we deliver a machine ‘off the shelf’,” Luis said. “Each one is adapted to the customer’s profiles, angles, and designs. No two factories (or their doors and windows) are ever the same.”

It’s this mindset—precision, resilience, and pride in problem-solving—that makes Haffner machines more than just tools. They’re tailored solutions built by people who care.

Want to see how our engineering team can tailor a system for your factory? Let’s talk.

Product Features

SAC-850/855

Our SAC-850 and SAC-855 systems are redefining screen assembly with automation that’s fast, accurate, and built for scale. As part of the fully integrated AUTOSCREEN™ product cell, these machines eliminate manual bottlenecks by automating the mesh and spline insertion process for pre-assembled frames.

Using barcode or QR code scanning or direct ERP inputs, the SAC-850/855 automatically selects the correct mesh, applies it with precision, inserts the spline, and trims excess material in one seamless cycle.

The newly enhanced SAC-855 model takes performance even further, supporting larger formats like patio doors with impressive speed:

  • Hung Window (24″ x 36″) — 40 seconds
  • Casement Window (48″ x 60″) — 50 seconds
  • Patio Door (48″ x 96″) — 80 seconds

The SAC-850/855 delivers the throughput and reliability manufacturers need to stay ahead.

MAC-340

Introducing the MAC-340 Aluminum Profile Processing Center, our multitasking marvel that’s quietly transforming production floors globally. Engineered for precision and built for speed, the MAC-340 consolidates milling, drilling, tapping, and marking into one seamless operation, eliminating inefficiencies and unlocking new levels of throughput.

Why It’s the Secret to Success:

  • Precision that Performs: ±0.1 mm accuracy on aluminum profiles ensures flawless execution every time.
  • Speed that Scales: Processes profiles up to 4000mm across 3 axes with CNC-level control.
  • Smart Multitasking: A 7-tool magazine paired with a double-sided angle processing head and automatic tool change system handles complex jobs with ease.
  • Workflow Wizardry: Optional double-station operation boosts capacity by up to 30%, making it ideal for high-volume shops.

The MAC-340 delivers consistent quality and streamlined operations—giving manufacturers a competitive edge in today’s fast-paced market.

Ready to future-proof your factory?
Explore how Haffner Machinery is driving innovation in fenestration, from automation that solves labor shortages to machines engineered for precision and adaptability. Visit us at GlassBuild America 2025, Booth #21097, or contact us today to discover the right system for your shop.

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From Factory Floor to Trade Show Spotlight: Haffner Machinery at GlassBuild America 2025

As the glass and fenestration industry prepares for GlassBuild America 2025, one name is generating serious momentum: Haffner Machinery. Known for pushing the boundaries of window and door fabrication, Haffner is bringing a lineup of high-performance systems that promise to reshape how manufacturers think about speed, precision, and automation.

No matter if you’re working with aluminum or PVC parts, Haffner’s solutions are engineered to streamline production and elevate output, making them a must-see at this year’s show.

What’s on Display at Booth #21097?

DMC-055: PVC Profile Machining Center for Sashes – Double Simultaneous Processing

This advanced machining center is engineered for high-speed, high-precision fabrication of PVC window sashes. It offers simultaneous cutting, milling, drilling, and marking on TWO PVC profiles at once, significantly boosting productivity. At the heart of the system is Haffner’s proprietary Intelligent Parallel Fabrication technology, which ensures synchronized operations with minimal downtime. This makes the DMC-055 an ideal solution for manufacturers aiming to double their throughput without compromising on accuracy.

Our dual processing centers don’t stop at sashes! The DMC-054 is made to process TWO PVC profiles simultaneously for window frames.

Learn more about the PVC profile machining center.

TA-421: Automatic Single Mitre Saw

Designed for precision and programmability, the TA-421 is a vital tool for aluminum profile cutting. It features a 650 mm diameter saw blade and advanced servo-controlled motion, allowing for programmable cuts tailored to specific profile dimensions. This saw is perfect for operations that demand repeatable, high-accuracy mitre cuts in aluminum fabrication environments.

TT-425: Double Mitre Saw

The TT-425 is a dual-blade system built for versatility and precision. It comes equipped with two 450 mm blades featuring undercut technology, enabling it to handle profiles up to 6000 mm in length. The undercut capability ensures clean, accurate angles, which are critical for tight-fitting assemblies in both aluminum and PVC applications.

MAC-340: Aluminum Profile Processing Center

The MAC-340 offers a robust solution for multi-step aluminum profile machining. It supports milling, drilling, tapping, and marking, all managed through a 3-axis CNC control system. With automatic tool changes and streamlined operations, this machine reduces manual intervention and enhances consistency across production runs.

MAC-440: Aluminum Profile Processing Center

The MAC-440 adds speed and flexibility to aluminum profile processing. It features a water-cooled spindle for sustained high-speed operation and 4-axis movement to accommodate complex machining tasks. Enhanced with advanced clamp positioning and integrated safety features, it ensures both precision and operator assurance.

Don’t miss seeing the AUTOSCREEN trio in person!

TA-144/50: Automatic Aluminum Wedge Cutting Saw

The TA-144/50 simplifies precision wedge cuts in aluminum components. It delivers cuts with ±0.1 mm accuracy and features servo-controlled feed and slicing systems for consistent results. This saw is particularly well-suited for producing wedge cuts in aluminum screen and frame components.

SAC-100: Automated Screen Frame Assembly

The SAC-100 brings speed and simplicity to screen frame production. It assembles screen frames with corner keys in just 25 seconds and uses barcode scanning for fast setup. A conveyorized output system ensures a smooth transition to downstream processes, making it a highly efficient solution.

SAC-850/55: Automated Mesh/Spline Insertion & Trim

Designed as a one-operator solution for screen finishing, the SAC-850/55 completes mesh and spline insertion in under one minute. It accepts input via barcode or ERP system, offering flexible integration into existing workflows. This machine is optimized to reduce manual labor while maintaining high throughput.

Meet the Production Development Team

At the heart of Haffner’s innovation are the dedicated specialists who turn concepts into cutting-edge machinery. At Glassbuild 2025, you will have a chance to meet two of the people behind our machinery: Tony C. and Marc G.

Tony – Product Development Specialist

Tony is the go-to expert for the SAC series screening machines, having played a key role in their design, troubleshooting, and integration into customer operations. With five years at Haffner, Tony’s journey began as a technician, and now, his focus is on design and continuous improvement, especially for the SAC series, where he enjoys the creative freedom to devise innovative solutions. He thrives on the challenge of making improvements, whether it’s adapting the machine for new materials like fiberglass, PVC, or aluminum, or pushing for greater speed and output with automation.

Marc – Product Development Specialist

Marc is our product development specialist, focused on processing centers such as the SC220, AL230, and DMC series. He started as a technician, handling maintenance, installation, and service. Marc’s expertise lies in customizing machines to meet unique customer needs: designing new parts, modifying software, and bridging the gap between manufacturer capabilities and customer needs. He is excited about the future of automation, particularly integrating robotics to link Haffner’s machines into seamless production lines.

Together, Tony and Marc embody Haffner’s commitment to technical excellence, customer-focused solutions, and a culture of continuous improvement. Their passion for problem-solving and innovation ensures that every machine delivered is not just a product, but a tailored solution ready to meet the evolving needs of the fenestration industry.

Want to learn more about the team? Meet Tony, Marc, and our team of experts at GlassBuild America 2025 at Booth #21097 or schedule a meeting with us.

Contact Us

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Inside Fenestration: August Highlights from Haffner Machinery

Focusing on collaboration with industry partners and smart manufacturing, this month was all about working smarter, not harder. We explored how automated machinery and proactive strategies are reshaping the production floor, helping manufacturers stay ahead of the curve and meet today’s industry demands.

Eliminate Inefficiencies Before They Crawl in with Haffner Machinery and Phifer Incorporated

Haffner and Phifer have teamed up to deliver a smarter, faster, and more ergonomic solution to screen manufacturing: Phifer’s mesh paired with Haffner’s SAC-850 Automated Bug Screen Mesh and Spline Insertion Machine, the final step in the AUTOSCREEN™ process.

The results? Flawless. Screens were produced in seconds—even with the toughest mesh on the market.

Why It Matters:
As seasoned workers retire and younger generations shift away from rural manufacturing hubs, companies need solutions that maintain throughput and quality without compromise. From energy savings to reduced rework and training needs, automation is the key to future-proofing your operations.

Learn more about it by reading the case study in collaboration with Phifer: Phifer Screen Mesh and AUTOSCREEN™: Working Together to Boost Fenestration Manufacturers’ Profitability.

Fall Is Around the Corner: Screen Smarter This Season with AUTOSCREEN™

As the seasons shift and windows open to welcome fresh air, pests often find their way in. But just like bugs don’t belong in your home, they don’t belong in your production process either.

That’s where AUTOSCREEN™ comes in: a fully automated, end-to-end solution for screen manufacturing that delivers precision, speed, and consistency at every step.

The 3 Steps of the AUTOSCREEN™ Process:

TA 144/50 Automatic Aluminum Wedge Cutting Saw

Automatically measures and cuts screen frame profiles to exact specifications using proprietary optimization software and a generic CSV-mapped format.

SAC-100 Automated Screen Frame Assembly Machine

Assembles all four screen frame components simultaneously with speed and accuracy, ensuring a perfect fit every time.

SAC-850/855 Automated Screen Assembly System

Inserts screen mesh and splines automatically, delivering a tight, consistent finish so your customers enjoy the breeze without the buzz.

The AUTOSCREEN Advantage can produce up to 1,000 screens per shift using just three machines. That means:

  • Fewer operators
  • Faster turnaround
  • A clear path to ROI in record time

Want to dive deeper into the ROI with automation? Check out our latest article:

Calculate Your Payoff Timeline in Fenestration

Product Features

DMC-054

Ready to upgrade your production floor with a solution that delivers speed, precision, and efficiency? The DMC-054 PVC Profile Machining Center is built to streamline operations and boost output, replacing two machines with one powerful, automated system.

Engineered for simultaneous double profiling, double tooling, and dual sawblades, the DMC-054 helps you cut downtime and double your productivity.

 Key Features of the DMC-054:

  • Dual-profile loading: Process more profiles in less time.
  • Automated precision drilling and routing: Consistent, accurate cuts every time.
  • Reduced operator intervention: Let automation handle the heavy lifting.
  • High-speed performance: Keep your line moving without compromise.

Curious to learn more about the DMC-054? See it in action online today!

AL-220/80

Why juggle five separate operations when one machine can do it all?

The AL-220/80 Profile Processing Machine is your all-in-one solution for cutting, milling, drilling, and marking, streamlining your workflow and minimizing non-value-add labor expenses.

Key Features of the AL-220/80 Profile Processing Machine

  • All-in-one functionality: Performs cutting, milling, drilling, and marking operations, eliminating the need for multiple machines.
  • CNC, 9-axis servo precision: Delivers fast, repetitive, and highly accurate profile processing for consistent results.
  • Labor optimization: Reduces non-value-add labor expenses by consolidating five operations into one streamlined system.
  • Automatic angle cutting: Cut at any angle between 45° and 135° in 0.1° increments; no manual adjustments needed.

Join Us at GlassBuild America 2025!

November 4–6 | Orlando, FL | Booth #21097

Ready to see what’s next in fenestration automation? Join Haffner at GlassBuild America for a hands-on look at the innovations transforming production lines across the industry.

At Booth #21097, you’ll get:

  • A guided walkthrough of our latest machinery, including the full AUTOSCREEN™ lineup
  • Insights into how automation can reduce labor strain and boost throughput
  • One-on-one time with our experts to explore solutions tailored to your goals

Use code ORL25 for complimentary entry passes.

Let’s talk about how we can help you build smarter, faster, and more efficiently.

Book a Consultation

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DMC-054 FAQ: Double the Load, Double the Precision

If you’re in the PVC window and door manufacturing industry, your brand and profitability are built on precision, speed, and efficiency. That’s where the DMC-054 PVC Profile Machining Center for Frames from Haffner Machinery comes in.

This cutting-edge system is designed to perform all cutting, milling, drilling, and operations on two profiles simultaneously, with just one operator.

Powered by our proprietary Intelligent Parallel Fabrication technology, the DMC-054 combines high-speed servo motor control with a robust industrial PC interface, making it ideal for high-volume production environments. This system not only integrates seamlessly into your current workflow but also reduces labor costs and improves throughput.

We recently talked to Stephen Kucer, President of Haffner Machinery North America, to learn more about the benefits of DMC-054. Keep reading to see how DMC-054 is a game-changer for your PVC production line.

FAQ with Stephen Kucer

How can manufacturers overcome skilled workforce shortages?

Automated systems like the DMC-054 dramatically increase productivity and throughput with only a small incremental investment over traditional systems. Manufacturers can expect a substantial boost in output without expanding labor or floor space.

What makes the DMC-054 unique?

The DMC-054 features double tracks and double tooling, a breakthrough that allows two profiles to be processed simultaneously. This means double the capacity and double the output compared to conventional PVC profile processing centers.

What kind of throughput should I expect from the DMC-054?

The machine averages 2.6 pieces per minute, or one piece every 22 seconds, resulting in 160 pieces per hour. Over an 8-hour shift, that’s over 1,000 unique parts all processed by a single operator with ease.

This performance is exceptional for PVC window frame applications. It sets a new benchmark for cycle time and efficiency.

Who is the DMC-054 designed for?

The machine is laser-focused on PVC window manufacturers, especially those producing in high volumes. It’s ideal for both corporate entities with multiple plants and small-to-medium manufacturers led by hands-on entrepreneurs.

What kind of labor savings can be expected?

The DMC-054 replaces the work of up to four manual operators with a single automated system. This not only reduces labor costs but also minimizes repetitive stress injuries and operator fatigue.

Looking to automate your window screen assembly line? Take a look at our line of automated machinery, AUTOSCREEN™, to see how!

Discover the AUTOSCREEN Process Today.

Can I integrate the DMC-054 with my ERP?

The DMC-054 runs on proprietary software that executes macros written by Haffner. These macros interface with the customer’s ERP system to optimize production runs and automate workflow.

What does implementation look like?

Haffner offers a complete turnkey solution—installation, setup, training, and warranty. It’s as simple as buying a car: you get the whole package, ready to run.

Why is automation critical now?

Window manufacturers don’t have a choice. In today’s competitive landscape, automation is essential to stay ahead. Europe is already years ahead in adopting such technologies due to higher labor costs. North American manufacturers must catch up or risk falling behind.

Reading about DMC-054’s capabilities is one thing. Seeing them in motion is another.

Watch the video below to experience how this machine transforms PVC window manufacturing with unmatched speed, precision, and automation.

Ready to upgrade your workflow? Contact Haffner Machinery to learn more or schedule a demo.

Contact Us

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Inside Fenestration: July Highlights from Haffner Machinery

This month, we explored how smart machinery and proactive strategies are reshaping the production floor, from precision cutting to preventive maintenance. If you’re looking to streamline your screen assembly line or future-proof your operations, Haffner’s latest innovations deliver speed, consistency, and control just for that.

Solving the Production Puzzle with AUTOSCREEN™

Every production floor presents its own unique challenges. Haffner Machinery’s AUTOSCREEN solutions are designed to help manufacturers solve those challenges with precision and efficiency.

Key Components of the System:

Together, these machines form a complete solution that helps manufacturers tackle daily production challenges with confidence and control.

Reactive vs. Proactive: Why Preventive Maintenance Pays Off

A breakdown doesn’t knock. It crashes loudly, messily, and expensively. And when it does, it halts production, delays orders, and chips away at your reputation.

Every hour invested in Preventive Maintenance saves you days of downtime—and money.

A single worn-out component can bring your entire line to a standstill or even cause irreversible damage. That’s why Haffner Preventive Maintenance Services is a competitive strategy.

What You Gain with Haffner Preventive Maintenance:

  • Early detection of hidden issues through structured inspections
  • High uptime via system diagnostics, cycle checks, and precision tuning
  • Extended machine lifespan with proper alignment and wear inspections
  • Critical part replacement based on machine hours—not post-failure
  • Improved safety with E-stop, guard, and interlock reviews
  • Actionable insights from detailed reports and expert advice

Reactive maintenance might feel cheaper in the moment, but it’s a high-stakes gamble. Preventive maintenance helps you win the battle before it begins.

Ready to Transform Your Production Line?

Whether you’re solving the daily puzzle of screen assembly, leveling up with precision machining, or protecting your uptime with preventive maintenance, Haffner Machinery is here to help you move faster, smarter, and more confidently.

Let’s connect and build your next move.
Call 1.888.423.3671 or connect with us today.

Product Features

TA-144/50: Start Strong with Precision Cutting

Every productive day starts with a great cup of coffee: warm, reliable, and energizing. Now imagine your production line starting the same way.

Meet the TA-144/50 Automatic Aluminum Wedge Cutting Saw, the first step in Haffner’s powerful AUTOSCREEN trio. It’s the machine that brings that “first-cup” energy to your fabrication floor.

Why It Sets the Tone:

  • Precision-ground carbide blades deliver clean, accurate wedge cuts—no warm-up needed.
  • Fully automatic operation means your team can hit the ground running with minimal setup.
  • Adjustable cutting angles offer flexibility without slowing you down.
  • High-volume capacity keeps your workflow energized from open to close.

As the foundation of the AUTOSCREEN system, the TA-144/50 ensures your screen frame production starts with speed, consistency, and control.

DMC-052: Precision That Plays to Win

If your production floor feels like a game of Tetris: stacking parts, scrambling to deliver, and hoping everything lines up before time runs out. Haffner Machinery has your cheat code.

Introducing the DMC-052 PVC Profile Machining Center code:

One machine + One operator + One shift = 80 Patio Door Sets

Key Features:

  • Handles all operations: cutting, milling, drilling, dimpling
  • Processes with precision and repeatability
  • Eliminates bottlenecks and micro-delays
  • Maximizes labor efficiency and ROI

No more shuffling parts or rotating components to “make them fit.” The DMC-052 brings control and clarity to your workflow, helping you level up your output without the stress.

SAC-850: Precision Engineered for Screen Automation

The latest upgrade to the AUTOSCREEN trio, the SAC-850, is more than a machine. It’s a precision instrument designed to automate mesh and spline insertion with near-clinical accuracy. Think of it as your assistant for screen production: fast, flawless, and tireless.

Why It’s Revolutionary:

  • Automates mesh and spline insertion with unmatched precision
  • Eliminates manual bottlenecks, freeing your team for higher-value tasks
  • Accelerates production without compromising quality

This isn’t just automation; it’s engineering with intent.

In today’s competitive landscape, efficiency isn’t optional; it’s essential. The SAC-850 gives you the edge by combining speed, accuracy, and reliability in one sleek system. It’s not just a tool — it’s your new production partner.

Meet Us at GlassBuild America 2025 – Booth #21097

We’re excited to invite you to join us at GlassBuild America, happening November 4–6 in Orlando, FL.

Stop by Booth #21097 for a personalized tour of the latest innovations shaping the fenestration industry. From automation breakthroughs to precision engineering, we’ll show you how Haffner Machinery is helping manufacturers level up their production lines.

Use code ORL25 for complimentary entry passes.

Let’s connect, explore what’s new, and talk about how we can support your goals.

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Installation For Full Line Automation

Haffner Machinery has upgraded a fenestration plant to move from manual operations to fully automated processes.  Screen frames are now pressed together automatically at a throughput rate of 90 screens per hour with the innovative SAC-100 Automatic Screen Frame Assembly Machine.  Window frames are automatically screwed together at a throughput rate averaging 1 minute per frame, in the same principle with the FAC-100 Frame Assembly Machine.

With the SC-220/70 programmed for multiple profiles, all milling, drilling and cutting is completed automatically requiring only 1 person to load and offload finished parts.  Haffner optimized the space and minimizes labour to produce the highest quality frames and doors. The customer is satisfied with the outcome and continues a partnership, expanding their Haffner machinery acquisitions further.

Post-installation service: Haffner provides camera monitoring remotely by Haffner Service Manager. Technicians are on standby to assist in real time via software remote access and camera access, as well as on site servicing.

AUTOMATIC WINDOW FRAME ASSEMBLY: SAC-100  1 OPERATOR
AUTOMATIC SCREEN FRAME ASSEMBLY: FAC-100  1 OPERATOR
CNC PROFILE PROCESSING CENTER: SC-220/70 1 OPERATOR

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Haffner Machinery Financing Through Partners Capital Group

Date Published: 11/28/2021

Are you looking to boost productivity but are hesitant to invest significant capital during these uncertain times?

Are you seeking to bolster your production pipeline but want to sustain healthy cash flow right now?

During these challenging times, it’s important to strategically allocate your capital.

We understand the relevance of having cash flow flexibility, so we’ve learned up with Partners Capital Group – to help you acquire Haffner Machinery through specialized equipment financing. You can free up cash flow and effectively invest your capital elsewhere. Rapid funding will allow you to quickly onboard Haffner Machinery to make this period as productive as possible.

Partners’ Capital Group has financed machinery for over 10,000 customers, from start-up business to fortune 500 companies through.

  • Direct lending from people who understand manufacturing – no bank involvement.
  • Full-service financing that includes; Equipment, start up, freight and installation expenses.
  • 0% financing programs.
  • Optional payment deferral for up to 6 months.
  • Providing an additional $50,000 for working capital.

Speak with Stephen Kucer, Mechanical Engineer, 25 years experience as plant manager, factory owner, expertise in fenestration.
Tel: or stephen.kucer@haffnerna.us

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A Sharper Way to Work – the TT-Series Saws

Date Published: 12/4/2021

How Big are Your Profiles? How Many Pieces Do You Need to Cut Per Hour?

Call or send us your profile specification, our experienced Engineer, Stephen Kucer, will provide the machine recommendation for you.

Read the technical specification TT-405, TT-425, TT-450

Discuss all your fenestration machinery needs, fabrication cost and capacity issues with President, Stephen Kucer, Mech. Engineer, 25-years manufacturing experience, fabrication expert.

Haffner

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